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PnP Outboards

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Key Preventitive Maintenance

Minimise the risk of getting caught short

Bad enough getting caught short in a car on a motorway, but imagine breaking down in a small boat far out to sea when you only have a single engine. Minimising the risks means taking the right equipment but also caring for your engine and having a regular outboard service from a caring, experienced professional.

Cooling System

Even the most modern engines use the water from the sea / lake to cool themselves. Although this keeps the weight of the engine to a minimum it introduces other issues. Seawater in particular will quickly corrode anything man made and leave deposits that will clog up the cooling system over time. Other small items can also enter the cooling system, sand, fishing line etc, this can also compromise its efficiency.  Overheating can cause serious damage and no one wants to be stuck out at sea in a small boat.


Never run an outboard with no water from the tell tale!!

Cooling water ways

Removal of deposits

Removal of deposits

At idle water is sucked up through the bottom of the leg via a rubber impellor and circulates though the top of the engine to cool the cylinders via a thermostat. When the boat is moving water is forced in to the cooling system by the action of the water running past the engine. Only a small amount of water is expelled from the tell tale the rest goes back down the leg. 

Removal of deposits

Removal of deposits

Removal of deposits

Deposits (e.g Salt and Calcium) build up inside the engines cooling water ways over time. Engines should be periodically stripped and cleaned to prevent overheating. Always flush an engine after every trip if possible to reduce this. Removing deposits may require removal of the powerhead, head and cylinders depending on the make a model, and as such requires some expertise.

Never start an engine dry!!

Never start an engine dry!!

Never start an engine dry!!

This impellor shows the results of an engine being started without water. The rubber impellor quickly melts, but providing the engine hasn't overheated the leg can be removed and the impellor replaced.

Check your thermostat

Never start an engine dry!!

Never start an engine dry!!

This thermostat has been neglected as the engine has not been regularly serviced. A blocked thermostat will prevent cooling water reaching the head and cylinders. Overheating of these areas quickly results in catastrophic failures, and very expensive repairs.

Fuel system

Carburettors have small holes called jets. Old fuel goes off and turns into a hard substance that can lacquer, block jets and cause various issues from not idling to bogging down under load. Ethanol in modern fuels collects water and becomes a jelly. When storing a carbed engine switch of the fuel while the engine is running and let the engine run to a stop, thus preventing fuel from remaining in the float bowl. Old engines are not built for high ethanol fuels it will destroy rubber components, always use E5 Fuel.

Never leave fuel in a engine

Regular service is key for the things you can't see

Never leave fuel in a engine

Engines that are stored with fuel in may experience issues with fuel lacquering or jellification.  Carbs need to be stripped and cleaned in order to remove.

Removal of deposits

Regular service is key for the things you can't see

Never leave fuel in a engine

Fuel can only be stored for a limited period of time. Engines may run intermittently on water contaminated fuel leaving the owner in a compromising position and a long way to row.

Regular service is key for the things you can't see

Regular service is key for the things you can't see

Regular service is key for the things you can't see

In the ocean sand is everywhere. Sand and fuel systems are not a good combination. Periodic cleaning of carburettors and fuel pumps are essential and part of a regular service programme. 

Corrosion

Water corrodes metal. Sea water corrodes metal quickly. Steel bolts expand in aluminium and if not removed and greased as part of a routine service can get so stuck, they have to be drilled out resulting in the engine being stripped down and very expensive repairs. 

Service scheduling

Most of the issues described here can be minimised via a regular preventative maintenance and scheduled servicing. 


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